Advantages and Disadvantages of Silicon Carbide Castable Refractory

In the production and sales of unshaped refractories, RS refractories manufacturer has concluded through the accumulated experience of more than ten years. When using silicon carbide castable refractory, not only the Advantages and disadvantages of silicon carbide castable refractory, the refractory castable price, but also the working environment of the refractory material need to be determined.

RS Anti-Crust Refractory Castable
RS Anti-Crust Refractory Castable

Silicon carbide (SiC) is an excellent wear-resistant and refractory raw material. In order to improve the wear resistance when configuring refractory castables, in addition to corundum, an appropriate amount of silicon carbide can be added to improve its wear resistance. Silicon carbide is made of natural silica and coke with SIO2 content greater than 97% as basic synthetic raw materials, and is synthesized at 2000-2500 ° C using an electric furnace. It has the advantages of small thermal expansion coefficient, Mohs hardness 9.0 ~ 9.5, and strong chemical stability.

Silicon Carbide Castable Refractory Advantages

The biggest advantage of silicon carbide refractory castables is that it has high thermal conductivity, low thermal expansion, and does not react with slag. It has been used as a slag reaction and high temperature spalling kiln parts very early.

Silicon Carbide Castable Refractory Disadvantages

  1. The biggest disadvantage is that, it is chemically unstable under certain atmospheres. Silicon carbide castable refractory is easy to be corroded in the atmosphere of oxidizing gas such as (oxygen, water vapor, carbon monoxide, carbon dioxide) and iron oxide. And it is easy to be oxidized and decomposed in the molten iron and vacuum.
  2. Another disadvantage, due to the poor water solubility of silicon carbide, in water-based monolithic refractories such as castables, the silicon carbide refractory castables may have poor fluidity, resulting in poor density of the silicon carbide refractory castables.
  3. The third disadvantage is the lack of sintering and difficulty in obtaining high strength. However, silicon carbide refractory castable are sometimes difficult to cause over-sintering and shrinkage, but they have advantages in unshaped refractories.

In the actual environment of the use of unshaped refractory castables, Advantages and disadvantages of silicon carbide castable refractory may have an impact on specific production. If we can carry out the production operations correctly and carry out the correct construction of refractory castables, we can avoid bad situations. Therefore, the construction party must follow the construction instructions for refractory castables. The production process also requires careful operation. If you want to know more about silicon carbide castable refractory, please contact us. Rongsheng refractory manufacturer is looking forward to cooperate with you.

Characteristics and Application of Mullite Bricks

Mullite Bricks and corundum mullite bricks have the advantages of high load softening temperature, low high-temperature creep rate, and good thermal shock resistance. Widely used in industrial furnaces such as blast furnace, hot blast furnace, glass melting furnace, dry quenching and heating furnace. Mullite Bricks are easily eroded by alkaline refractory bricks at high temperatures. In addition, at high temperatures, mullite can react with water vapor to form Al2O3 and be damaged. Contact RS Refractory Supplier for more.

mullite brick

Therefore, mullite refractory bricks are not suitable for long-term use in environments with high alkaline slag and high water vapor content.

In addition to mullite and its composite refractory bricks composed of corundum, mullite can also be used to form refractory bricks with other materials to improve its performance. Such as zircon mullite refractory brick, mullite-silicon carbide refractory brick and so on. Zircon mullite refractory brick is mullite-zirconia composite material. However, because zirconia is expensive, in actual production, zircon mullite clinker or refractory bricks are often prepared by reacting Al2O3 or alumina with zircon.

The manufacturing methods of such refractory bricks and raw materials include electric melting method and sintering method. Aluminum fused zirconium silicon (AZS) refractory bricks made by electrofusion have been discussed in fused zirconium corundum bricks. Zircon mullite clinker is prepared by calcining Al2O3 and ZrSiO4 ingredients, and then crushing, kneading, molding and firing to obtain zircon mullite refractory bricks, that is, sintered AZS brick.

corundum mullite bricks

 

Refractory bricks made with sintered or fused mullite as the main raw material can be all mullite, some can be mullite, and some are corundum. The former is called mullite refractory brick, and the latter is called corundum-mullite refractory brick or corundum mullite brick. The production process of mullite refractory bricks is the same as that of high-alumina bricks, and the ingredients are subjected to several processes such as mixing, forming, drying and firing. The firing temperature is related to the composition of ingredients, the purity of the raw materials and the requirements for the performance of the refractory bricks, which is usually 1500 to 1700 ° C.

The Mullite Bricks are mainly used for hot blast stove top, blast furnace body and bottom, glass melting furnace heat storage chamber, ceramic sintering kiln, dead angle lining of petroleum cracking system, etc.  More info at website: https://kilnrefractory.com/.